Whats the Difference Between a Cheap and Expensive Mitre Saw

Tools can be expensive but we need to understand why someone would pay £1000 instead of £70 for a tool that seemingly does the same job. Yes, it can be tempting to buy cheaper models of mitre saws, but be aware, you won’t necessarily have the same experiences and quality of cut from the cheaper models. You’ll normally find a number of different models differing in price, but where is the right price point for you, and what do you get for paying more. To help you make an informed decision, let’s break down the differences between cheap and expensive miter saws, focusing on factors like frequency of use, accuracy, safety features, and durability.

Frequency of Use

If you’re an occasional user, a high-end mitre saw likely isn’t necessary. For simple tasks like right-angled cuts for shelves or occasional laminate flooring projects, a basic model will suffice. However, if you plan to use your saw regularly, it’s worth investing in a higher-end model for added benefits.

More expensive mitre saws often come with additional features such as extended cutting lengths, double bevel cuts, greater cutting depths, laser alignment, and stand attachments, all of which can make larger jobs easier and faster. They also tend to offer better ease of use, which becomes especially noticeable with frequent use.

As someone who uses their saw regularly, I wanted a robust model with a high level of accuracy. While this precision wasn’t crucial for my rustic furniture projects, it was essential for the more refined pieces I create.

If your use is limited to occasional DIY projects, an entry-level model should meet your needs. These saws can handle basic tasks like simple crosscuts or mitre cuts at common angles. However, if you expect to use the saw frequently or for more complex projects, investing in a higher-end model could save you time and effort in the long run. Higher-end mitre saws are generally more durable, operate more smoothly, and require less maintenance, making them a better choice for regular use.

Accuracy and Precision

One of the most significant differences between cheap and expensive miter saws is the level of accuracy and precision they offer. Higher-end models often come with more robust and reliable cutting mechanisms, ensuring that your cuts are consistently accurate. If your projects require precise angles—like crafting furniture or detailed trim work—a more expensive miter saw will likely deliver better results. On the other hand, if you’re mainly making rough cuts for basic construction, a cheaper saw might do the job, though you might need to spend more time fine-tuning your cuts.

With my particular model of mitre saw I often find that my angles can sometimes be one or two degrees off when set on the machine. To get a perfect right angle or 45-degree angle I use a set square to set the angles before a cut.

Some mitre saws will have built-in laser guides, which can make it easier to find the desired cut lengths and specific angles. For projects requiring exceptionally smooth sanding after precision cutting, it’s worth checking out the best belt sander in the UK. The laser on my Evolution mitre saw isn’t very accurate, so I very rarely use it. I always prefer lining the blade up with the pencil mark on the wood.

One final aspect to note is the blade on the mitre saw. The standard blades provided are often general-purpose blades designed to cut multiple types of materials. If you want the best cut from any type of mitre saw I’d recommend upgrading your blade. I purchased an 80-toothed cross-cut blade for the perfect clean cut. The blade is easy to change and will give you a far more desirable finish.

Safety Features

Safety is a crucial factor when choosing a mitre saw. Higher-end models often come with advanced safety features like automatic blade brakes, improved blade guards, and more secure clamps to hold your workpiece firmly in place. Additionally, most mitre saws include a dust collection bag or vacuum attachment options to help maintain a clean workspace.

While all mitre saws must meet basic safety standards, the enhanced safety features found on more expensive models can offer extra peace of mind, especially if you’re less experienced or working in a more hazardous environment.

Durability

Durability is where expensive miter saws truly shine. These models are usually constructed from higher-quality materials and designed to last longer, even under tough conditions. Cheaper miter saws might have more plastic components and less robust motors, making them more prone to wear and tear. If you expect to use your miter saw for years to come or in a demanding environment, the extra investment in a durable model could be well worth it.

The high-end mitre saws from companies like Festool, Bosch, Dewalt and Makita have a reputation for being both reliable and accurate and robust, being able to withstand the harsh environments of busy building sites.

Features of Mitre Saws

Mitre saws come with a range of features that can significantly impact their performance and usability. Understanding these features will help you choose a saw that best meets your needs. Here’s a breakdown of the key features you’ll encounter:

1. Compound Mitre Saw

A compound mitre saw allows for both mitre (angled) and bevel (tilted) cuts. This versatility makes it ideal for more complex projects where cuts need to be made at varying angles. It’s particularly useful for crown moulding and other trim work that requires precise angled cuts.

2. Double Bevel

A double bevel mitre saw can tilt the blade in both directions, which simplifies making bevel cuts on both sides of a piece of material without having to flip it over. This feature is invaluable for projects that require precise bevel cuts on both sides, such as complex moulding or framing.

3. Single Bevel

A single bevel mitre saw only tilts in one direction, which is usually sufficient for most applications. It requires flipping the workpiece to make bevel cuts on both sides, which can be a bit cumbersome but is often more cost-effective compared to double bevel models.

4. Dust Extraction

Dust extraction features help maintain a cleaner workspace by collecting sawdust and debris. Many mitre saws come with a dust collection bag or vacuum attachment port. Efficient dust extraction not only keeps your workspace tidy but also improves the visibility of your work area and prolongs the life of your saw.

5. Mitre Saw Stands

Mitre saw stands provide stability and support for long or wide pieces of material. They often come with adjustable height settings and extendable arms to accommodate various sizes of lumber or trim. A good stand can enhance the accuracy and safety of your cuts by providing a steady platform.

6. Laser Level

A laser level helps improve cutting accuracy by projecting a laser line that guides your cuts. This feature is particularly useful for aligning the blade with your cutting mark and ensuring precise cuts, especially in low-light conditions.

7. Motor Power

The motor power of a mitre saw is typically measured in watts or amps. Higher motor power generally translates to better performance, allowing the saw to handle tougher materials and larger cuts more efficiently. For heavy-duty applications or frequent use, opting for a model with a more powerful motor can be advantageous.

8. Cutting Capacity

Cutting capacity refers to the maximum width and depth of material that the saw can handle. This includes the width of the material you can cut and the depth of the cut you can make. Larger cutting capacities are essential for working with bigger pieces of lumber or making deep cuts, and they vary depending on the size and design of the saw.

By considering these features, you can select a mitre saw that best suits your specific cutting needs, whether for occasional DIY tasks or more demanding professional projects.

Final Thoughts

Ultimately, the decision between a cheap and expensive mitre saw boils down to your specific needs and budget. If you’re an occasional DIYer who doesn’t need top-tier precision or advanced features, a budget-friendly model could serve you well. My Evolution Mitre Saw costs around £200 and provides me with a number of benefits that the lower £80 models can’t achieve. Longer and deeper cross-cuts being the main advantages.

Up your budget again to the £400-£500 mark and you’ll be entering Dewalt and Makita professional quality standards. Here you are buying piece of mind with a reputable brand known for its safety, additional features and robust, durable designs.

If you’re taking things to the next level and want the best of the best, consider models like the Festool KS 120 REB or a Bosch GCM 12 GDL. Even if you are a DIYer, these models have their place and will provide the most extensive features like double bevel cutting with the highest levels of accuracy.

Try Before You Buy

For those on the fence, another option is to rent a high-quality mitre saw for specific projects. This way, you can experience the benefits of a top-tier tool without committing to the full purchase price. After completing a few projects, you’ll have a better idea of whether investing in a more expensive mitre saw is the right choice for you.